Tool
Reconditioning
Send us worn carbide tooling. We regrind to original geometry on the same 5-axis CNC grinding machines we manufacture on, recoat with the correct application coating, laser etch for identification, and inspect before return. Same machines. Same geometry. Same spec.
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Five Steps, Door to Door
From shipping worn tools to receiving them back at spec.
Here is exactly what happens.
Pack worn tools with your name, contact info, and a note on each: diameter, flute count, and coating if you know it. Ship to Sonic Tools LP, 10455 Dow Gil Rd, Ashland, VA 23005.
Each tool is measured for remaining stock, edge condition, and restoration feasibility. If a tool cannot be brought back to spec, we contact you before any work begins.
Regrind on the same 5-axis CNC grinding machines used to manufacture Sonic tools. Recoat with the application-matched coating using the same process as new-tool production.
Edge geometry and coating verified on CNC measuring equipment, optical comparators, and high-powered microscopes. Same quality system as new tools.
Tools ship back labeled, inspected, and ready to run. Restored to the geometry they were built with.
Carbide End Mill Reconditioning for Any Brand
We recondition solid carbide cutting tools from any manufacturer.
If the geometry can be restored, we will do it.
- Square end mills
- Ball nose end mills
- Corner radius end mills
- Tapered end mills
- Form mills and profile cutters
- Shape and profile mills
- Roughing end mills
- Most solid carbide end mill geometries
- Solid carbide substrate
- Restorable geometry (no broken or missing flutes)
- Sufficient remaining stock for a regrind
- Intact shank diameter
— 5-piece minimum for non-Sonic brand tooling
— Tools under 3/8″ diameter are not eligible
Not sure if we will take it? Send us the specs. If it is solid carbide and the geometry is restorable, the answer is almost certainly yes.
Recondition or Replace?
Most worn tools are candidates for end mill sharpening or full reconditioning.
Here is a practical read on which path makes sense.
- Edge wear is the issue, not body damage
- Core geometry is intact, no cracks or missing flutes
- Coating is depleted but the substrate is sound
- You need the same geometry back for the same application
- You are running volume where per-part tool cost matters
- Sufficient stock remains for a regrind
- Chipping or cracks extend through the flute or body
- One or more flutes are broken or missing
- Shank diameter is undersized from prior regrind cycles
- Application or material has changed and original geometry no longer fits
- Tool diameter cannot absorb another grind without falling below spec
FAQ
What is the turnaround time?
Standard turnaround is typically 5 to 7 business days from receipt, depending on volume and services required. Rush service is available. Contact us with your timeline and we will confirm what is possible.
Is there a minimum order quantity?
No minimum. We recondition single tools and large batch orders. Pricing is per tool based on diameter, flute count, and services required.
How do I ship tools to you?
Pack tools securely, wrapped individually if possible. Include your name, phone number or email, and a brief description of each tool: diameter, length, flute count, and coating if you know it. Use a carrier with tracking. Ship to Sonic Tools LP, 10455 Dow Gil Rd, Ashland, VA 23005. If you are sending a large batch, contact us first so we can confirm receipt expectations.
How is pricing determined?
Tool reconditioning services run approximately 33% of the new-tool list price. Exact pricing depends on diameter, flute count, and services required. Request a quote and we will give you a firm number before any work begins.
What if a tool cannot be restored?
We inspect every tool before starting work. If a tool cannot be brought back to specification due to cracks, missing flutes, insufficient remaining stock, or shank reduction, we contact you before proceeding. You will not be charged for tools we cannot restore.
Cut Your Tooling Cost
Send worn carbide tools to us. We restore them to original geometry at roughly a third of new-tool cost, on the same machines we manufacture with, to the same specification.
Request a Quote